Hybrid Vehicles and other Alternative Drive Concepts
Due to the worldwide energy situation alternative energy concepts for vehicles of all kinds are getting more and more important. Hybrid vehicles are already serialized and more and more electric drive concepts appear on the market. The electric motors with electronically controlled feed, that is also able to recuperate braking energy, are the future. Batteries and fuel cells are used more and more.
Task
Modern drive systems work with very fast converters that have both high pulse frequencies and steep rising edges. The power measurement is thus confronted with all tasks of modern power measurement instruments: broadband input modules, high sampling rates, highly accurate identification of reactive and active power, determination of rotation speed and torque. Beside the measurements of motors (3~, permanently energized synchronization instruments), also measurements of battery circuits and intermediate circuits are of interest – and this absolutely synchronous (DC, single-phase).
Further interesting parameters could be temperature, oscillation, acoustics, sound emission, torsion and rotation oscillation and analysis of combustion engines provided that they are used in parallel. On the one side, such systems should be as portable as maximally possible for mobile applications. On the other side, it should be possible to integrate them in engine test benches. This requires adequate data interfaces.
Solution
Hardware
Broadband measuring inputs, high sampling rates and robust design combined with high flexibility – this unifies DEWETRON in its instruments of DEWE-PM series; be it the DEWE-820 as engine test bench solution or the DEWE-2600 that is battery-powered. They all have the modular construction in common that allows an arbitrary number of current and voltage input channels. Temperature, charge or bridge amplifiers can also be used as can CAN bus adapters or counter interface for e.g. tachometers.
For highly accurate current measurements zero flux transducer are used that not only feature high dynamics (startup current versus idle current with an accuracy of 0.05 %) but also high band-width. As for voltage inputs also in this case several 100 kHz are a must (-3dB@700kHz). Sampling rates of up to 1 MHz allow exact analysis of pulse packages of the frequency converters.
Software
The software DEWESoft with its option POWER was especially developed for the electric power measurement. It includes the conventional and approved DEWESoft functions and moreover provides all parameters that are necessary for electric drives:
- P, Q, S, PF
- U, I, cos Phi
- Harmonics
- FFT up to 500 kHz
- M, n
- X/Y recorder
- Sound
- Vibration
- Rotational and torsional vibration
Special Functions
Several Power Modules at same Time
With the DEWESoft power module several power systems can be measured at the same time. Motors:e.g. UMotor 3~/UDC/UBattery
Sound and Vibration
Exact and high-resolution noise level measurement according to IEC 60651, 60804, 61672. With its user-friendly operator interface DEWESoft brings the sophisticated noise/acoustics analsyis to the user.
Rotational and Torsional Vibrations
With this module you can easily measure rotational vibrations, bearing damages, unbalances, etc. and can record - in parallel to the power data discussed so far - as well as evaluate them.
Power Analyses on Combustion Engines CA-Option
Should, as it is the case with classical hybrid vehicles, combustion engines also be in use beside electrical drive systems, then these engines can simultaneously be analyzed with the DEWESoft-CA.
Drive Ability Tests
DEWESoft offers a wide range of functions for drive ability tests that can, of course, be used simultaneously. GPS systems for deceleration measurements, in parallel to the recuperation of drive systems, are only one of several possibilities provided.
CAN-Bus
Beside a number of sensors, also direct CAN-bus systems can be provided. CAN-bus data can here be used by the DEWESoft as all other measurement channels.
Video
The use of synchronous DEWESoft VIDEO functions allows the parallel storing of video data and measurement values and opens a wide range of application possibilities – whenever optical information is needed.
Remote Control
With the remote control system the instruments can be configured and the data can be evaluated from afar – for example while being in your office. The transmission of data from vehicle to vehicle via WLAN is also a special feature.
Open Interface (DCOM)
The programming interface DCOM offers every user the possibility to arrange his individual integration into test bench systems. Several protocols already generated are available (OPC, Modbus, …) – just contact us and we are pleased to find your individual solution for your applications.
Customers
- Vehicle producers
- R & D departments for electrical drive systems
- Research centers and testing laboratories
Please check out our pre-configured standard models for power measurement. Standard models meet approximately 80 % of all application requirements, are cost optimized and shipped faster.

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